7 Commits

40 changed files with 23796 additions and 99957 deletions

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/home/tgohle/Desktop/git/ToGo-Lab/0004-DenshaBekutoru/KiCad/0004-DenshaBekutoru_v0.2/_autosave-0004-DenshaBekutoru_v0.2.kicad_sch

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*
.subckt 0004-DenshaBekutoru_v0.2
.model __D1 D
.model __D2 D
J6 __J6
J5 __J5
D10 __D10
R3 Net-_A1-Vcc_ Net-_D10-A_ 220
R1 Net-_D2-A_ Net-_D1-K_ 1.8k
U2 __U2
D1 Net-_D1-A_ Net-_D1-K_ __D1
U1 __U1
C4 Net-_D3-K_ GND 4.7u
C5 Net-_D3-K_ GND 100n
D3 __D3
RV1 __RV1
D11 __D11
R4 Net-_D11-A_ Net-_A1-Vcc_ 220
J8 __J8
R9 GND Net-_J8-Pin_1_ 10k
R2 Net-_D1-A_ Net-_D2-K_ 1.8k
J1 __J1
D2 Net-_D2-A_ Net-_D2-K_ __D2
A1 __A1
R5 Net-_J3-Pin_2_ Net-_A1-PadD9_ 220
J7 __J7
J3 __J3
J2 __J2
J4 __J4
R6 Net-_J3-Pin_3_ Net-_A1-PadD9_ 220
R7 Net-_J3-Pin_4_ Net-_A1-D3_INT1_ 220
R8 Net-_J3-Pin_5_ Net-_A1-D3_INT1_ 220
.ends

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{ {
"board": { "board": {
"active_layer": 0, "active_layer": 33,
"active_layer_preset": "", "active_layer_preset": "All Layers",
"auto_track_width": true, "auto_track_width": true,
"hidden_netclasses": [], "hidden_netclasses": [],
"hidden_nets": [], "hidden_nets": [],

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"board": { "board": {
"3dviewports": [], "3dviewports": [],
"design_settings": { "design_settings": {
"defaults": {}, "defaults": {
"diff_pair_dimensions": [], "apply_defaults_to_fp_fields": false,
"drc_exclusions": [], "apply_defaults_to_fp_shapes": false,
"rules": {}, "apply_defaults_to_fp_text": false,
"track_widths": [], "board_outline_line_width": 0.05,
"via_dimensions": [] "copper_line_width": 0.2,
"copper_text_italic": false,
"copper_text_size_h": 1.5,
"copper_text_size_v": 1.5,
"copper_text_thickness": 0.3,
"copper_text_upright": false,
"courtyard_line_width": 0.05,
"dimension_precision": 4,
"dimension_units": 3,
"dimensions": {
"arrow_length": 1270000,
"extension_offset": 500000,
"keep_text_aligned": true,
"suppress_zeroes": false,
"text_position": 0,
"units_format": 1
},
"fab_line_width": 0.1,
"fab_text_italic": false,
"fab_text_size_h": 1.0,
"fab_text_size_v": 1.0,
"fab_text_thickness": 0.15,
"fab_text_upright": false,
"other_line_width": 0.1,
"other_text_italic": false,
"other_text_size_h": 1.0,
"other_text_size_v": 1.0,
"other_text_thickness": 0.15,
"other_text_upright": false,
"pads": {
"drill": 0.762,
"height": 1.524,
"width": 1.524
},
"silk_line_width": 0.1,
"silk_text_italic": false,
"silk_text_size_h": 1.0,
"silk_text_size_v": 1.0,
"silk_text_thickness": 0.1,
"silk_text_upright": false,
"zones": {
"min_clearance": 0.5
}
},
"diff_pair_dimensions": [
{
"gap": 0.0,
"via_gap": 0.0,
"width": 0.0
}
],
"drc_exclusions": [
"courtyards_overlap|116847500|113255000|4b518c68-cacc-4ba0-bdd7-4ed203d87dd8|c5b5c5e2-5bf5-406f-bc2c-791c87e4bd5a",
"courtyards_overlap|116847500|116747500|4b518c68-cacc-4ba0-bdd7-4ed203d87dd8|ce87971b-d681-44d7-9fb7-23a15933148a",
"courtyards_overlap|126372500|116747500|1094a2e1-479d-4870-8b87-1411fc6da792|4b518c68-cacc-4ba0-bdd7-4ed203d87dd8",
"courtyards_overlap|130322874|113255000|4b518c68-cacc-4ba0-bdd7-4ed203d87dd8|ee659d06-72c1-451a-8938-35a721a086e2"
],
"meta": {
"version": 2
},
"rule_severities": {
"annular_width": "error",
"clearance": "error",
"connection_width": "warning",
"copper_edge_clearance": "error",
"copper_sliver": "warning",
"courtyards_overlap": "error",
"diff_pair_gap_out_of_range": "error",
"diff_pair_uncoupled_length_too_long": "error",
"drill_out_of_range": "error",
"duplicate_footprints": "warning",
"extra_footprint": "warning",
"footprint": "error",
"footprint_symbol_mismatch": "warning",
"footprint_type_mismatch": "ignore",
"hole_clearance": "error",
"hole_near_hole": "error",
"holes_co_located": "warning",
"invalid_outline": "error",
"isolated_copper": "warning",
"item_on_disabled_layer": "error",
"items_not_allowed": "error",
"length_out_of_range": "error",
"lib_footprint_issues": "warning",
"lib_footprint_mismatch": "warning",
"malformed_courtyard": "error",
"microvia_drill_out_of_range": "error",
"missing_courtyard": "ignore",
"missing_footprint": "warning",
"net_conflict": "warning",
"npth_inside_courtyard": "ignore",
"padstack": "warning",
"pth_inside_courtyard": "ignore",
"shorting_items": "error",
"silk_edge_clearance": "ignore",
"silk_over_copper": "warning",
"silk_overlap": "warning",
"skew_out_of_range": "error",
"solder_mask_bridge": "error",
"starved_thermal": "error",
"text_height": "warning",
"text_thickness": "warning",
"through_hole_pad_without_hole": "error",
"too_many_vias": "error",
"track_dangling": "warning",
"track_width": "error",
"tracks_crossing": "error",
"unconnected_items": "error",
"unresolved_variable": "error",
"via_dangling": "warning",
"zones_intersect": "error"
},
"rules": {
"max_error": 0.005,
"min_clearance": 0.0,
"min_connection": 0.0,
"min_copper_edge_clearance": 0.5,
"min_hole_clearance": 0.25,
"min_hole_to_hole": 0.25,
"min_microvia_diameter": 0.2,
"min_microvia_drill": 0.1,
"min_resolved_spokes": 2,
"min_silk_clearance": 0.0,
"min_text_height": 0.8,
"min_text_thickness": 0.08,
"min_through_hole_diameter": 0.3,
"min_track_width": 0.25,
"min_via_annular_width": 0.1,
"min_via_diameter": 0.5,
"solder_mask_to_copper_clearance": 0.0,
"use_height_for_length_calcs": true
},
"teardrop_options": [
{
"td_onpadsmd": true,
"td_onroundshapesonly": false,
"td_ontrackend": false,
"td_onviapad": true
}
],
"teardrop_parameters": [
{
"td_allow_use_two_tracks": true,
"td_curve_segcount": 0,
"td_height_ratio": 1.0,
"td_length_ratio": 0.5,
"td_maxheight": 2.0,
"td_maxlen": 1.0,
"td_on_pad_in_zone": false,
"td_target_name": "td_round_shape",
"td_width_to_size_filter_ratio": 0.9
},
{
"td_allow_use_two_tracks": true,
"td_curve_segcount": 0,
"td_height_ratio": 1.0,
"td_length_ratio": 0.5,
"td_maxheight": 2.0,
"td_maxlen": 1.0,
"td_on_pad_in_zone": false,
"td_target_name": "td_rect_shape",
"td_width_to_size_filter_ratio": 0.9
},
{
"td_allow_use_two_tracks": true,
"td_curve_segcount": 0,
"td_height_ratio": 1.0,
"td_length_ratio": 0.5,
"td_maxheight": 2.0,
"td_maxlen": 1.0,
"td_on_pad_in_zone": false,
"td_target_name": "td_track_end",
"td_width_to_size_filter_ratio": 0.9
}
],
"track_widths": [
0.0,
0.508,
1.27
],
"tuning_pattern_settings": {
"diff_pair_defaults": {
"corner_radius_percentage": 80,
"corner_style": 1,
"max_amplitude": 1.0,
"min_amplitude": 0.2,
"single_sided": false,
"spacing": 1.0
},
"diff_pair_skew_defaults": {
"corner_radius_percentage": 80,
"corner_style": 1,
"max_amplitude": 1.0,
"min_amplitude": 0.2,
"single_sided": false,
"spacing": 0.6
},
"single_track_defaults": {
"corner_radius_percentage": 80,
"corner_style": 1,
"max_amplitude": 1.0,
"min_amplitude": 0.2,
"single_sided": false,
"spacing": 0.6
}
},
"via_dimensions": [
{
"diameter": 0.0,
"drill": 0.0
}
],
"zones_allow_external_fillets": false
}, },
"ipc2581": { "ipc2581": {
"dist": "", "dist": "",
@ -283,8 +495,8 @@
"last_paths": { "last_paths": {
"gencad": "", "gencad": "",
"idf": "", "idf": "",
"netlist": "", "netlist": "../../../../../../",
"plot": "", "plot": "/home/tgohle/Desktop/git/ToGo-Lab/0004-DenshaBekutoru/KiCad/0004-DenshaBekutoru_PCB_v0.2/",
"pos_files": "", "pos_files": "",
"specctra_dsn": "", "specctra_dsn": "",
"step": "", "step": "",

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Info: Processing symbol 'J7:Connector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_Vertical'.
Info: Processing symbol 'U2:Package_DIP:DIP-4_W7.62mm'.
Info: Processing symbol 'U1:Package_DIP:DIP-4_W7.62mm'.
Info: Processing symbol 'RV1:Potentiometer_THT:Potentiometer_Piher_PT-10-V10_Vertical'.
Info: Processing symbol 'R9:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_Vertical'.
Info: Processing symbol 'R8:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_Vertical'.
Info: Processing symbol 'R7:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_Vertical'.
Info: Processing symbol 'R6:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_Vertical'.
Info: Processing symbol 'R5:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P1.90mm_Vertical'.
Info: Processing symbol 'R4:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_Horizontal'.
Info: Processing symbol 'R3:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_Horizontal'.
Info: Processing symbol 'R2:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_Horizontal'.
Info: Processing symbol 'R1:Resistor_THT:R_Axial_DIN0204_L3.6mm_D1.6mm_P5.08mm_Horizontal'.
Info: Processing symbol 'J8:Connector_PinHeader_2.54mm:PinHeader_1x02_P2.54mm_Vertical'.
Info: Processing symbol 'A1:arduino-library:Arduino_Pro_Mini_Socket_NoSPH_V2'.
Info: Processing symbol 'J6:Connector_JST:JST_PH_B3B-PH-K_1x03_P2.00mm_Vertical'.
Info: Processing symbol 'J5:Connector_JST:JST_PH_B3B-PH-K_1x03_P2.00mm_Vertical'.
Info: Processing symbol 'J4:Connector_PinSocket_2.54mm:PinSocket_1x05_P2.54mm_Vertical'.
Info: Processing symbol 'J3:Connector_PinSocket_2.54mm:PinSocket_1x05_P2.54mm_Horizontal'.
Info: Processing symbol 'J2:Connector_PinSocket_2.54mm:PinSocket_1x04_P2.54mm_Vertical'.
Info: Processing symbol 'J1:Connector_PinHeader_2.54mm:PinHeader_1x04_P2.54mm_Horizontal'.
Info: Processing symbol 'D5:LED_THT:LED_D1.8mm_W3.3mm_H2.4mm'.
Info: Processing symbol 'D4:LED_THT:LED_D1.8mm_W3.3mm_H2.4mm'.
Info: Processing symbol 'D3:Diode_THT:D_DO-41_SOD81_P10.16mm_Horizontal'.
Info: Processing symbol 'D2:Diode_THT:D_DO-35_SOD27_P7.62mm_Horizontal'.
Info: Processing symbol 'D1:Diode_THT:D_DO-35_SOD27_P7.62mm_Horizontal'.
Info: Processing symbol 'C5:Capacitor_THT:C_Disc_D3.0mm_W1.6mm_P2.50mm'.
Info: Processing symbol 'C4:Capacitor_THT:CP_Axial_L10.0mm_D6.0mm_P15.00mm_Horizontal'.
Info: Total warnings: 0, errors: 0.

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{"hostname":"NUC2","username":"tgohle"}

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/*
0004_DenshaBekutoru 1st Version PCB
PCB Version : 2026/02 (Order F016895)
Target dev board : Arduino Pro Mini 5V / 16 MHz (ATmega328P)
----------------------------------------------------------------------------
State machine (direction memory) + Hysteresis (Version A)
----------------------------------------------------------------------------
We use two thresholds:
T_hold (smaller): below -> treat as neutral and HOLD state
T_enter (larger) : above -> allow direction change (set by sign)
Behavior:
If |diff| <= T_hold : hold direction
If |diff| >= T_enter : set direction by sign
Else (between) : hold direction
Presets (implemented as multipliers of the calibrated VdiffThreshold):
T_hold = 1.0 * VdiffThreshold
T_enter = 2.0 * VdiffThreshold
Inputs derived from v1, v2: diff = v1 - v2
*/
const unsigned long SAMPLE_WINDOW_MS = 100; // averaging window per measurement
const unsigned long SAMPLE_DELAY_US = 500; // delay between ADC samples (~2 kHz)
const uint8_t ADC_PIN_1 = A0; // Pro Mini A0 -> (PCB dependend!)
const uint8_t ADC_PIN_2 = A1; // Pro Mini A1 -> (PCB dependend")
// Direction LEDs (avoid D0/D1 because you may want RX/TX later)
const uint8_t LED_DIR1_PIN = 3; // D3
const uint8_t LED_DIR2_PIN = 9; // D9
const unsigned int LED_BLINK_ON_MS = 150;
const unsigned int LED_BLINK_OFF_MS = 150;
// Serial output control (0 = no output, 1 = output)
bool SerialOutputAllow = true;
// ---- Calibration parameters ----
const uint16_t AverageRepeat = 100; // number of init measurements
const float VdiffThresholdMargin = 1.50f; // multiplier (e.g., 1.5 = +50% margin)
const float VdiffThresholdMinVolts = 0.03f; // floor in volts
// ---- Hysteresis presets (multipliers of VdiffThreshold) ----
const float THOLD_MULT = 1.0f; // T_hold = THOLD_MULT * VdiffThreshold
const float TENTER_MULT = 2.0f; // T_enter = TENTER_MULT * VdiffThreshold
// Globals: latest measured averaged voltages
float v1 = 0.0f;
float v2 = 0.0f;
// Calibration globals
float VdiffBaseline = 0.0f; // median(|V1-V2|) measured at boot (no movement)
float VdiffThreshold = 0.0f; // calibrated base threshold (used to derive T_hold/T_enter)
// Hysteresis thresholds (derived once after calibration)
float T_hold = 0.0f;
float T_enter = 0.0f;
// Direction encoding:
// 0 = NONE, 2 = DIR1, 3 = DIR2
byte direction = 0;
static inline float absf(float x) { return (x >= 0.0f) ? x : -x; }
static inline float maxf(float a, float b) { return (a > b) ? a : b; }
// -----------------------------------------------------------------------------
// LED helpers
// -----------------------------------------------------------------------------
static void blinkLED(uint8_t pin, uint8_t times)
{
for (uint8_t i = 0; i < times; i++) {
digitalWrite(pin, HIGH);
delay(LED_BLINK_ON_MS);
digitalWrite(pin, LOW);
delay(LED_BLINK_OFF_MS);
}
}
static void initBlinkSequence()
{
// LED at Output 2 blinks 2 times
blinkLED(LED_DIR1_PIN, 2);
// LED at Output 3 blinks 3 times
blinkLED(LED_DIR2_PIN, 3);
}
static void applyDirectionOutputs()
{
digitalWrite(LED_DIR1_PIN, LOW);
digitalWrite(LED_DIR2_PIN, LOW);
if (direction == 2) {
digitalWrite(LED_DIR1_PIN, HIGH);
} else if (direction == 3) {
digitalWrite(LED_DIR2_PIN, HIGH);
}
}
// -----------------------------------------------------------------------------
// Measurement
// -----------------------------------------------------------------------------
static void measureAveragedVoltages()
{
unsigned long startTime = millis();
unsigned long sum1 = 0;
unsigned long sum2 = 0;
unsigned long samples = 0;
while (millis() - startTime < SAMPLE_WINDOW_MS) {
sum1 += analogRead(ADC_PIN_1);
sum2 += analogRead(ADC_PIN_2);
samples++;
delayMicroseconds(SAMPLE_DELAY_US);
}
float avg1 = (float)sum1 / samples;
float avg2 = (float)sum2 / samples;
// Convert ADC value to voltage (default analog reference = Vcc ~ 5V)
v1 = avg1 * (5.0f / 1023.0f);
v2 = avg2 * (5.0f / 1023.0f);
}
// -----------------------------------------------------------------------------
// Median helpers (for calibration)
// -----------------------------------------------------------------------------
static void sortFloatArray(float *a, uint16_t n)
{
// Insertion sort (n=100 is small, OK)
for (uint16_t i = 1; i < n; i++) {
float key = a[i];
int16_t j = (int16_t)i - 1;
while (j >= 0 && a[j] > key) {
a[j + 1] = a[j];
j--;
}
a[j + 1] = key;
}
}
static float medianOfSortedFloatArray(const float *a, uint16_t n)
{
if (n == 0) return 0.0f;
if (n & 1) {
return a[n / 2];
} else {
return (a[(n / 2) - 1] + a[n / 2]) * 0.5f;
}
}
// Calibrate baseline + VdiffThreshold once at boot/reset
static void calibrateVdiffThreshold(uint16_t averageRepeat)
{
if (averageRepeat < 1) averageRepeat = 1;
if (averageRepeat > 200) averageRepeat = 200; // RAM safety cap
float diffs[200];
for (uint16_t i = 0; i < averageRepeat; i++) {
measureAveragedVoltages();
diffs[i] = absf(v1 - v2); // baseline mismatch sample
}
sortFloatArray(diffs, averageRepeat);
VdiffBaseline = medianOfSortedFloatArray(diffs, averageRepeat);
// Calibrated base threshold with margin + floor
VdiffThreshold = maxf(VdiffBaseline * VdiffThresholdMargin, VdiffThresholdMinVolts);
// Derive hysteresis thresholds (Version A)
T_hold = THOLD_MULT * VdiffThreshold;
T_enter = TENTER_MULT * VdiffThreshold;
}
// -----------------------------------------------------------------------------
// State machine with hysteresis (Version A)
// -----------------------------------------------------------------------------
static void updateDirectionFromVoltages()
{
const float diff = v1 - v2;
const float absDiff = absf(diff);
// 1) Neutral region: HOLD
if (absDiff <= T_hold) {
return;
}
// 2) Strong region: allow direction change
if (absDiff >= T_enter) {
direction = (diff > 0.0f) ? (byte)2 : (byte)3;
return;
}
// 3) Deadband between T_hold and T_enter: HOLD
return;
}
// -----------------------------------------------------------------------------
// Serial output
// -----------------------------------------------------------------------------
static void serialPrintAll()
{
if (!SerialOutputAllow) return;
Serial.print("A2 for PB3 XTAL1, Pin2: ");
Serial.print(v1, 3);
Serial.print(" V | ");
Serial.print("A3 for PB4 XTAL2, Pin3: ");
Serial.print(v2, 3);
Serial.print(" V | ");
Serial.print("|V1-V2|: ");
Serial.print(absf(v1 - v2), 3);
Serial.print(" V | ");
Serial.print("VdiffBaseline: ");
Serial.print(VdiffBaseline, 3);
Serial.print(" V | ");
Serial.print("VdiffThreshold: ");
Serial.print(VdiffThreshold, 3);
Serial.print(" V | ");
Serial.print("T_hold: ");
Serial.print(T_hold, 3);
Serial.print(" V | ");
Serial.print("T_enter: ");
Serial.print(T_enter, 3);
Serial.print(" V | ");
Serial.print("direction: ");
Serial.println(direction);
}
// -----------------------------------------------------------------------------
// Arduino entry points
// -----------------------------------------------------------------------------
void setup() {
Serial.begin(115200);
pinMode(ADC_PIN_1, INPUT);
pinMode(ADC_PIN_2, INPUT);
pinMode(LED_DIR1_PIN, OUTPUT);
pinMode(LED_DIR2_PIN, OUTPUT);
// Initial calibration (assumes no movement)
calibrateVdiffThreshold(AverageRepeat);
// Init blink sequence: 2x on D2, 3x on D3
initBlinkSequence();
// One measurement for initial display + initial direction
measureAveragedVoltages();
updateDirectionFromVoltages();
applyDirectionOutputs();
if (SerialOutputAllow) {
Serial.println("=== DenshaBekutoru Optocoupler Average Test (Arduino Pro Mini 5V/16MHz) ===");
Serial.print("AverageRepeat: ");
Serial.println(AverageRepeat);
Serial.print("THOLD_MULT: ");
Serial.print(THOLD_MULT, 2);
Serial.print(" TENTER_MULT: ");
Serial.println(TENTER_MULT, 2);
}
serialPrintAll();
}
void loop() {
measureAveragedVoltages();
updateDirectionFromVoltages();
applyDirectionOutputs();
serialPrintAll();
delay(300);
}