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|---|---|---|---|
| 9c805359e8 | |||
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| 6580c0029a |
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(kicad_sch
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(version 20231120)
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(title_block
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(title "ToGo Lab FireFly Morse Throwie")
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(rev "#001")
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(company "ToGo-Lab")
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||||
(comment 1 "- https://togo-lab.io/")
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(comment 2 "- Email: tgohle@togo-lab.io")
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(comment 3 "Thomas Gohle")
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103
README.md
103
README.md
@ -1,96 +1,47 @@
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# ToGo-Lab FireFly Morse Blinker
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# FireFly Solar / 日輪蛍
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||||
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||||
**DIY kit**: ATtiny-based Morse blinker. Through-hole. No mains. Simple on purpose.
|
||||
**Default license**: [CC-BY-NC-4.0](https://creativecommons.org/licenses/by-nc/4.0/)
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**Nichirin Hotaru**
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*A small solar-powered Morse firefly for the outdoors.*
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||||
|
||||
---
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||||
**太陽を宿し、夜にモールスを灯す蛍。**
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*Taiyō o yadoshi, yoru ni Mōrusu o tomosu hotaru.*
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*A firefly carrying the sun, lighting Morse in the night.*
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||||
|
||||
## Intro
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## Overview
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||||
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||||
This is my “Hello World” hardware project on the new ToGo-Lab server.
|
||||
FireFly Solar is a small outdoor LED blinker inspired by the idea of an LED throwie, but powered by sunlight instead of a disposable coin cell.
|
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||||
Years ago I built a tiny Morse throwie: ATtiny + one LED + one resistor, plus firmware. This version adds a supercapacitor and small solar cells. It uses the LED as a light detector, so it only blinks in the dark.
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||||
During the day, the solar cell charges the energy storage.
|
||||
At night, the circuit wakes up and sends a simple Morse-style light signal.
|
||||
|
||||
It's not a throwie anymore. Hang it anywhere with decent light (for charging) and dry conditions and let it blink Morse on its own during night.
|
||||
The project is partly a small garden object, partly a low-power electronics experiment, and partly a design exercise for future DIY kits.
|
||||
|
||||
Goal: a beginner-friendly DIY kit with clear docs and hackable firmware.
|
||||
## Project Goals
|
||||
|
||||
Checkout also the [blog about this project](https://https://togo-lab.io/?p=82).
|
||||
ToGo-Lab Cloud [link](https://nextcloud.togo-lab.io/index.php/f/1176), actual internal link only.
|
||||
Suggestions welcome. Open an issue or email [tgohle@togo-lab.io](mailto:tgohle@togo-lab.io).
|
||||
- Build a solar-powered outdoor Morse blinker
|
||||
- Keep the hardware simple and robust
|
||||
- Improve practical low-power design skills
|
||||
- Test mechanical concepts for outdoor 3D-printed parts
|
||||
- Learn what is needed to turn a small electronics project into a possible DIY kit
|
||||
|
||||
---
|
||||
## Naming
|
||||
|
||||
## Repo layout
|
||||
```
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||||
0001_FireFly/
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||||
├─ KiCad/ # .kicad_pro, schematic, PCB, fabrication outputs
|
||||
├─ CAD/ # 2D/3D mechanical drawings, panel outlines (if any)
|
||||
├─ Program/ # firmware source, hex, Makefiles / Arduino sketches
|
||||
└─ Documentation/ # assembly guide, quick start, FAQ, photos, BOM CSV
|
||||
```
|
||||
The English project name remains:
|
||||
|
||||
---
|
||||
**FireFly Solar**
|
||||
|
||||
## Hardware
|
||||
- **MCU**: ATtiny45/85 (internal RC clock, no crystal).
|
||||
- **I/O**: 1× LED + series resistor. Unused pins broken out to breadboard-style pads.
|
||||
- **Burning Attiny**: external ISP programmer via Arduino IDE; PDIP-8 ATtiny45/85 footprint.
|
||||
- **Power**: 3V DC (coin cell & & solar cell + supercapacitor with Schottky diodes to extend battery power).
|
||||
- **Safety**: low voltage only. Observe polarity.
|
||||
- **PCB**: hackable; access to unused ATtiny pins. (big pads for beginners, clear silks, LED polarity marks)
|
||||
For blog posts, documentation, and presentation, the project also uses the Japanese name:
|
||||
|
||||
---
|
||||
**日輪蛍 / Nichirin Hotaru**
|
||||
|
||||
## Firmware / Arduino IDE
|
||||
- Follow `Documentation/ToGo-Lab_FireFly_ArduinoIDE_Program_Guide.md`.
|
||||
- Board core: any stable ATtiny45/85 core.
|
||||
- Clock: **internal**. No fuse change required for first tests.
|
||||
- Programmer: USBasp / AVRISPmkII / Arduino-as-ISP.
|
||||
- Open the sketch in `0001_FireFly/Program/`.
|
||||
|
||||
---
|
||||
|
||||
## Assembly
|
||||
- Follow `Documentation/ToGo-Lab_FireFly_Assembly_Guide.md`.
|
||||
- First power-up: LED should blink test pattern. If not, recheck polarity and bridges.
|
||||
|
||||
---
|
||||
|
||||
## Test / Bring-up
|
||||
1. Visual check; no shorts.
|
||||
2. Power at 3–5 V. Current < 10 mA idle.
|
||||
3. Program firmware over ISP.
|
||||
4. Verify Morse timing; adjust WPM in `config.h` if needed.
|
||||
5. Optional: measure current.
|
||||
|
||||
---
|
||||
|
||||
## BOM
|
||||
- Follow `Documentation/ToGo-Lab_FireFly_BOM.csv` as source of truth.
|
||||
|
||||
---
|
||||
|
||||
## Files to fabricate
|
||||
- Gerbers and drill files from `KiCad/fab/` (board house-ready).
|
||||
- Project file: `0001_FireFly/KiCad/ToGo-Lab_FireFly.kicad_pro`.
|
||||
|
||||
---
|
||||
|
||||
## Known constraints
|
||||
- Through-hole only. No reflow.
|
||||
- Minimal I/O to keep it beginner-friendly.
|
||||
- Low power is nice but optional; optimize after the basic release.
|
||||
|
||||
---
|
||||
|
||||
## Roadmap (tech only)
|
||||
- v0.1-proto: breadboard + first PCB, single message, speed presets.
|
||||
- v1.0: build guide, BOM with alternates, pilot 10 units.
|
||||
- v1.1: docs polish, optional brightness setting, minor PCB tweaks.
|
||||
The name roughly means **sun-disc firefly**. It keeps the solar theme, adds a slightly mythic tone, and still fits a small piece of outdoor hardware.
|
||||
|
||||
---
|
||||
|
||||
## Contributing
|
||||
PRs and issues welcome. Keep it simple.
|
||||
Photos of your build you send me go in `Documentation/gallery/` with a short caption and license notice.
|
||||
|
||||
---
|
||||
|
||||
## Default license**: [CC-BY-NC-4.0](https://creativecommons.org/licenses/by-nc/4.0/)
|
||||
1
hardware/0001_FireFly-Solar/.history
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1
hardware/0001_FireFly-Solar/.history
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hardware/0001_FireFly-Solar/0001_FireFly-Solar.kicad_prl
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|
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|
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|
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|
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|
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|
||||
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|
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|
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|
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|
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|
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|
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|
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|
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|
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|
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@ -224,11 +234,18 @@
|
||||
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|
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"svg": "",
|
||||
"vrml": ""
|
||||
},
|
||||
"page_layout_descr_file": ""
|
||||
},
|
||||
"schematic": {
|
||||
"annotate_start_num": 0,
|
||||
"bom_export_filename": "",
|
||||
"annotation": {
|
||||
"method": 0,
|
||||
"sort_order": 0
|
||||
},
|
||||
"bom_export_filename": "${PROJECTNAME}.csv",
|
||||
"bom_fmt_presets": [],
|
||||
"bom_fmt_settings": {
|
||||
"field_delimiter": ",",
|
||||
@ -306,43 +325,57 @@
|
||||
"name": "Reference",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Value",
|
||||
"name": "Value",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Datasheet",
|
||||
"name": "Datasheet",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Footprint",
|
||||
"name": "Footprint",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Qty",
|
||||
"name": "${QUANTITY}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Value",
|
||||
"name": "Value",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "DNP",
|
||||
"name": "${DNP}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Exclude from BOM",
|
||||
"name": "${EXCLUDE_FROM_BOM}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Exclude from Board",
|
||||
"name": "${EXCLUDE_FROM_BOARD}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Footprint",
|
||||
"name": "Footprint",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Datasheet",
|
||||
"name": "Datasheet",
|
||||
"show": true
|
||||
}
|
||||
],
|
||||
"filter_string": "",
|
||||
"group_symbols": true,
|
||||
"name": "Grouped By Value",
|
||||
"include_excluded_from_bom": true,
|
||||
"name": "Default Editing",
|
||||
"sort_asc": true,
|
||||
"sort_field": "Reference"
|
||||
},
|
||||
"bus_aliases": {},
|
||||
"connection_grid_size": 50.0,
|
||||
"drawing": {
|
||||
"dashed_lines_dash_length_ratio": 12.0,
|
||||
@ -350,6 +383,7 @@
|
||||
"default_line_thickness": 6.0,
|
||||
"default_text_size": 50.0,
|
||||
"field_names": [],
|
||||
"hop_over_size_choice": 0,
|
||||
"intersheets_ref_own_page": false,
|
||||
"intersheets_ref_prefix": "",
|
||||
"intersheets_ref_short": false,
|
||||
@ -370,23 +404,32 @@
|
||||
"meta": {
|
||||
"version": 1
|
||||
},
|
||||
"net_format_name": "",
|
||||
"page_layout_descr_file": "",
|
||||
"plot_directory": "",
|
||||
"spice_current_sheet_as_root": false,
|
||||
"spice_external_command": "spice \"%I\"",
|
||||
"spice_model_current_sheet_as_root": true,
|
||||
"spice_save_all_currents": false,
|
||||
"spice_save_all_dissipations": false,
|
||||
"spice_save_all_voltages": false,
|
||||
"reuse_designators": true,
|
||||
"subpart_first_id": 65,
|
||||
"subpart_id_separator": 0
|
||||
"subpart_id_separator": 0,
|
||||
"top_level_sheets": [
|
||||
{
|
||||
"filename": "0001_FireFly-Solar.kicad_sch",
|
||||
"name": "Root",
|
||||
"uuid": "d6486f66-f0ec-4484-bce4-0ec6b0e57e1d"
|
||||
}
|
||||
],
|
||||
"used_designators": "#FLG1-2,R2-3,J4,#PWR3-6,D5-6,C2-6,L1,U1-2",
|
||||
"variants": []
|
||||
},
|
||||
"sheets": [
|
||||
[
|
||||
"f227a2cd-5cbd-41a5-87f8-a5c1515170aa",
|
||||
"d6486f66-f0ec-4484-bce4-0ec6b0e57e1d",
|
||||
"Root"
|
||||
]
|
||||
],
|
||||
"text_variables": {}
|
||||
"text_variables": {},
|
||||
"tuning_profiles": {
|
||||
"meta": {
|
||||
"version": 0
|
||||
},
|
||||
"tuning_profiles_impedance_geometric": []
|
||||
}
|
||||
}
|
||||
5666
hardware/0001_FireFly-Solar/0001_FireFly-Solar.kicad_sch
Normal file
5666
hardware/0001_FireFly-Solar/0001_FireFly-Solar.kicad_sch
Normal file
File diff suppressed because it is too large
Load Diff
2166
hardware/0001_FireFly-Solar/0001_FireFly-Solar.net
Normal file
2166
hardware/0001_FireFly-Solar/0001_FireFly-Solar.net
Normal file
File diff suppressed because it is too large
Load Diff
BIN
hardware/0001_FireFly-Solar/0001_FireFly-Solar.pdf
Normal file
BIN
hardware/0001_FireFly-Solar/0001_FireFly-Solar.pdf
Normal file
Binary file not shown.
26
hardware/0001_FireFly-Solar/Spice Netlist.txt
Normal file
26
hardware/0001_FireFly-Solar/Spice Netlist.txt
Normal file
@ -0,0 +1,26 @@
|
||||
*
|
||||
|
||||
.subckt 0001_FireFly-Solar
|
||||
|
||||
|
||||
J2 __J2
|
||||
D2 __D2
|
||||
D3 __D3
|
||||
J3 __J3
|
||||
R1 Net-_D1-K_ Net-_D4-K_ 33
|
||||
D1 __D1
|
||||
J1 __J1
|
||||
J4 __J4
|
||||
D5 __D5
|
||||
U1 __U1
|
||||
L1 Net-_D4-K_ Net-_D5-A_ 22u
|
||||
D4 __D4
|
||||
C1 Net-_D4-K_ GND 50F SuperCap
|
||||
C2 Net-_D4-K_ GND 150u
|
||||
C3 Net-_D5-K_ GND 100u
|
||||
C4 Net-_U1-REF_ GND 0.1u
|
||||
U2 __U2
|
||||
D6 Net-_D6-K_ Net-_D6-A_ LED
|
||||
R2 Net-_U2-XTAL1/PB3_ Net-_D6-K_ R
|
||||
|
||||
.ends
|
||||
BIN
hardware/3D_Print-Designs/FireFly3DMechanical.FCStd
Normal file
BIN
hardware/3D_Print-Designs/FireFly3DMechanical.FCStd
Normal file
Binary file not shown.
288
hardware/3D_Print-Designs/FireFly3DMechanical_v0.1.scad
Normal file
288
hardware/3D_Print-Designs/FireFly3DMechanical_v0.1.scad
Normal file
@ -0,0 +1,288 @@
|
||||
/*
|
||||
FireFly tetrahedron adapter
|
||||
Base STL: tetrahedron40mmC.stl
|
||||
|
||||
Purpose:
|
||||
- Import original 40 mm foldable tetrahedron STL
|
||||
- Scale it to 60 mm base geometry
|
||||
- Add cable holes, vent/drain holes, and optional PCB mounting holes
|
||||
|
||||
Workflow:
|
||||
1. Set PART = "upper"
|
||||
2. Render with F6
|
||||
3. Export STL
|
||||
4. Set PART = "lower"
|
||||
5. Render with F6
|
||||
6. Export STL
|
||||
|
||||
Notes:
|
||||
- Hole coordinates are defined on the original 40 mm STL coordinate system.
|
||||
- The script scales them automatically to 60 mm.
|
||||
- First export should be treated as v0.1 prototype.
|
||||
*/
|
||||
|
||||
|
||||
/* =========================
|
||||
Main selection
|
||||
========================= */
|
||||
|
||||
PART = "upper"; // "upper", "lower", or "both_preview"
|
||||
|
||||
|
||||
/* =========================
|
||||
Input file
|
||||
========================= */
|
||||
|
||||
input_stl = "tetrahedron40mmC.stl";
|
||||
|
||||
|
||||
/* =========================
|
||||
Scaling
|
||||
========================= */
|
||||
|
||||
// Original tetrahedron edge length
|
||||
original_edge_mm = 40;
|
||||
|
||||
// Target mechanical base size
|
||||
target_edge_mm = 60;
|
||||
|
||||
// XY scale from 40 mm to 60 mm
|
||||
scale_xy = target_edge_mm / original_edge_mm; // 1.5
|
||||
|
||||
// Keep original thickness.
|
||||
// Set to 1.2 or 1.3 if you want a slightly thicker part.
|
||||
scale_z = 1.0;
|
||||
|
||||
|
||||
/* =========================
|
||||
General hole settings
|
||||
========================= */
|
||||
|
||||
hole_fn = 40;
|
||||
cut_height = 20;
|
||||
|
||||
|
||||
/* =========================
|
||||
Feature switches
|
||||
========================= */
|
||||
|
||||
add_upper_cable_holes = true;
|
||||
add_upper_hanger_hole = true;
|
||||
|
||||
add_lower_vent_holes = true;
|
||||
add_lower_cable_holes = true;
|
||||
add_lower_pcb_mount_holes = true;
|
||||
|
||||
// Keep this false for the first prototype.
|
||||
// Standoffs may interfere with folding depending on print orientation.
|
||||
add_lower_pcb_standoffs = false;
|
||||
|
||||
|
||||
/* =========================
|
||||
Hole sizes
|
||||
========================= */
|
||||
|
||||
cable_hole_d = 3.2; // for small solar-panel wires
|
||||
hanger_hole_d = 3.5; // for small ring / wire / eyelet
|
||||
vent_hole_d = 2.0; // condensation vent / drain holes
|
||||
pcb_screw_hole_d = 2.2; // M2 clearance-ish
|
||||
pcb_standoff_d = 6.0;
|
||||
pcb_standoff_h = 3.0;
|
||||
|
||||
|
||||
/* =========================
|
||||
Coordinate reference
|
||||
=========================
|
||||
|
||||
The uploaded STL is approximately:
|
||||
|
||||
X: -34.64 to +34.64
|
||||
Y: -20.00 to +60.00
|
||||
Z: -0.10 to +2.00
|
||||
|
||||
The original model is a flat foldable tetrahedron net.
|
||||
Coordinates below are before scaling.
|
||||
*/
|
||||
|
||||
|
||||
/* =========================
|
||||
Upper part hole positions
|
||||
========================= */
|
||||
|
||||
// Cable holes for three solar panels.
|
||||
// Adjust after checking where your real panel wires exit.
|
||||
upper_cable_points = [
|
||||
[-18, 20],
|
||||
[ 24, 7],
|
||||
[ 24, 33]
|
||||
];
|
||||
|
||||
// Optional hanger hole close to one upper fold/vertex area.
|
||||
// If this weakens the corner too much, disable it and use an external loop instead.
|
||||
upper_hanger_points = [
|
||||
[0, 38]
|
||||
];
|
||||
|
||||
|
||||
/* =========================
|
||||
Lower part hole positions
|
||||
========================= */
|
||||
|
||||
// Cable transfer holes between upper solar section and lower electronics bay.
|
||||
lower_cable_points = [
|
||||
[-10, 20],
|
||||
[ 12, 13],
|
||||
[ 12, 27]
|
||||
];
|
||||
|
||||
// Small vent/drain hole clusters near likely lower/edge areas.
|
||||
// These are deliberately small.
|
||||
lower_vent_centres = [
|
||||
[ 0, 3],
|
||||
[ 0, 37],
|
||||
[-30, 20],
|
||||
[ 31, 20]
|
||||
];
|
||||
|
||||
// Approximate triangular PCB mounting pattern.
|
||||
// Tune this after measuring your actual red triangle PCB.
|
||||
lower_pcb_mount_points = [
|
||||
[ 0, 8],
|
||||
[ 25, 20],
|
||||
[ 0, 32]
|
||||
];
|
||||
|
||||
|
||||
/* =========================
|
||||
Basic modules
|
||||
========================= */
|
||||
|
||||
module base_import_scaled()
|
||||
{
|
||||
scale([scale_xy, scale_xy, scale_z])
|
||||
import(input_stl, convexity = 10);
|
||||
}
|
||||
|
||||
|
||||
module vertical_hole(p, d)
|
||||
{
|
||||
translate([p[0] * scale_xy, p[1] * scale_xy, 1])
|
||||
cylinder(h = cut_height, d = d, center = true, $fn = hole_fn);
|
||||
}
|
||||
|
||||
|
||||
module vent_cluster(p)
|
||||
{
|
||||
// Small 2 x 3 vent/drain pattern.
|
||||
// Pitch is in final millimetres, not original model coordinates.
|
||||
pitch = 3.0;
|
||||
|
||||
for (ix = [-1, 0, 1])
|
||||
for (iy = [0, 1])
|
||||
translate([
|
||||
p[0] * scale_xy + ix * pitch,
|
||||
p[1] * scale_xy + iy * pitch,
|
||||
1
|
||||
])
|
||||
cylinder(h = cut_height, d = vent_hole_d, center = true, $fn = hole_fn);
|
||||
}
|
||||
|
||||
|
||||
module pcb_standoff(p)
|
||||
{
|
||||
// Standoff added on top of the flat STL.
|
||||
// Use only if you confirm it does not block folding.
|
||||
translate([p[0] * scale_xy, p[1] * scale_xy, 2.1 * scale_z])
|
||||
cylinder(h = pcb_standoff_h, d = pcb_standoff_d, center = false, $fn = hole_fn);
|
||||
}
|
||||
|
||||
|
||||
/* =========================
|
||||
Upper tetrahedron
|
||||
========================= */
|
||||
|
||||
module upper_part()
|
||||
{
|
||||
difference()
|
||||
{
|
||||
base_import_scaled();
|
||||
|
||||
if (add_upper_cable_holes)
|
||||
{
|
||||
for (p = upper_cable_points)
|
||||
vertical_hole(p, cable_hole_d);
|
||||
}
|
||||
|
||||
if (add_upper_hanger_hole)
|
||||
{
|
||||
for (p = upper_hanger_points)
|
||||
vertical_hole(p, hanger_hole_d);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
/* =========================
|
||||
Lower tetrahedron
|
||||
========================= */
|
||||
|
||||
module lower_part()
|
||||
{
|
||||
difference()
|
||||
{
|
||||
union()
|
||||
{
|
||||
base_import_scaled();
|
||||
|
||||
if (add_lower_pcb_standoffs)
|
||||
{
|
||||
for (p = lower_pcb_mount_points)
|
||||
pcb_standoff(p);
|
||||
}
|
||||
}
|
||||
|
||||
if (add_lower_cable_holes)
|
||||
{
|
||||
for (p = lower_cable_points)
|
||||
vertical_hole(p, cable_hole_d);
|
||||
}
|
||||
|
||||
if (add_lower_vent_holes)
|
||||
{
|
||||
for (p = lower_vent_centres)
|
||||
vent_cluster(p);
|
||||
}
|
||||
|
||||
if (add_lower_pcb_mount_holes)
|
||||
{
|
||||
for (p = lower_pcb_mount_points)
|
||||
vertical_hole(p, pcb_screw_hole_d);
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
/* =========================
|
||||
Output
|
||||
========================= */
|
||||
|
||||
if (PART == "upper")
|
||||
{
|
||||
upper_part();
|
||||
}
|
||||
else if (PART == "lower")
|
||||
{
|
||||
lower_part();
|
||||
}
|
||||
else if (PART == "both_preview")
|
||||
{
|
||||
translate([-80, 0, 0])
|
||||
upper_part();
|
||||
|
||||
translate([80, 0, 0])
|
||||
lower_part();
|
||||
}
|
||||
else
|
||||
{
|
||||
echo("Invalid PART setting. Use upper, lower, or both_preview.");
|
||||
}
|
||||
BIN
hardware/3D_Print-Designs/FireFly3DMechanical_v0.1.stl
Normal file
BIN
hardware/3D_Print-Designs/FireFly3DMechanical_v0.1.stl
Normal file
Binary file not shown.
BIN
hardware/3D_Print-Designs/tetrahedron40mmC.stl
Normal file
BIN
hardware/3D_Print-Designs/tetrahedron40mmC.stl
Normal file
Binary file not shown.
Reference in New Issue
Block a user